Productive day today. Cleaned up the mating surfaces of the water pump and block. Fitted the thermostat housing and thermostat, and then the water pump. As I didn't have any gaskets for the water pump, used instant gasket. I'll have to wait till tomorrow to see if there are any leaks. All threads and bolts liberally coated in copper grease. Only issue was the new bypass hose was a touch to long, which made fitting the watter pump very difficult, so it was trimmed a little.
Also sorted out the alternator mounting. For some reason, the alternator was held on by a couple of small metric bolts. So, took off the mount, cleaned out the treads and then had a hunt for a couple of suitable 5/16th bolts to use to secure the pivot mount - a pair of bolts from an imp clutch slave cylinder did the job just fine.
So, for tomorrow, refit rad, fill with fluid and start-up. If there are no leaks, I might even try adjusting the tappets, as it's very noisy on tickover. Also took the opportunity to fit the new choke cable, but it seem to be a bit short for a webber carb - so I guess I'll have to send it away to have it lengthened. Any ideas who could do this?
That's all for tonight.
Andy