Back of the garage

Slight play in the main steering relay buses, a crack in a weld on the exhaust, and low efficiency on one side of the parking brake - passed though:)

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Founder of the Non-Facebook Club
 
Happy new MOT!!

I sorted my garage into 4 piles of stuff.
1. Stuff I`m keeping
2. Stuff I`m not getting rid of.
3. Stuff I might use..one day.
4. Stuff that might come in handy.
 
Even mine did more than that.. 1200 under its own steam and 300 on a wrecker. Lol

I sorted my garage into 4 piles of stuff.
1. Stuff I`m keeping
2. Stuff I`m not getting rid of.
3. Stuff I might use..one day.
4. Stuff that might come in handy.
 
We used Bonnie a lot last year but Harvey will get some hammer this year[8D]

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Founder of the Non-Facebook Club
 
I'll bare that in mind Andy:)

And so to oily bits:p
Both Bonnie and Harvey had an advisory on play in the main relay lever. Obviously not enough to fail but the little bit of wander you get while driving a Commer seemed worse after he pointed it out, probably my imagination but It had to be done - and so to work.

Somewhere in this grotty mess under Bonnie is a relay lever:I

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Three ball joints and four bolts are all there is to undo.

Last ball joint about to be cracked



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You can just make out the last bolt amid the grime.

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It's out

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and in bits

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Old and new pin

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New bushes pressed in making sure the grease grooves are correctly positioned. It was easy to get the old ones out using the head of the old pin as a drift.



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The bushes need reaming once they are in place, luckily I had the right sized expanding reamer for the job:)

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Finished article

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and bolted in place

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I haven't had a test drive to see if the wandering was my imagination but there definitely was slack in the old pin and bushes.
Another good job done cheap - Harvey's next:)


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Founder of the Non-Facebook Club
 
You should write a pictorial guide to commer repairs, there's nothing you haven't done:)

www.commervanspares.co.uk
https://www.facebook.com/commervanspares
 
quote:
Originally posted by martin maltas

You should write a pictorial guide to commer repairs, there's nothing you haven't done:)

www.commervanspares.co.uk
https://www.facebook.com/commervanspares





I think I'm lagging behind you a bit;)
This is the pictorial guide:)

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Founder of the Non-Facebook Club
 
Harvey has had some attention lately as well. The MOT man mentioned that the spring shackles where getting a little close to the chassis, a sign that the shackle bushes were worn. A very cheap repair, easy to do and it made a noticeable difference in tightening up the rear end - and got rid of a little knock that happened now and again. soon got used to it though but worthwhile doing even though the old ones didn't look too bad. It got me thinking and I did the same on Ted the Traveller but used poly bushes on both ends of the springs - now that is a big improvement[^] Maybe next time I'll use poly bushes on the vans - in another 40 years:)

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Founder of the Non-Facebook Club
 
quote:
Originally posted by Gladys Crew

You make it look so easy John

Gladys, Heidi & Bernie

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That 'cos it is:) Not rocket science - just a bit mucky;)

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Hi Panky,Great job.
May I ask what type of press you have and what size drifts you mostly use on the Commers?.
I am planning to add a hydraulic press to my workshop so i can have a go at these jobs myself also.

Thanks for any advice,


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Rain, hail or shine a Commer adventure awaits,,
Mount up!.

www.commervanoztour.blogspot.com
 
I haven't got a press:I a big vice and a 2lb hammer usually does the job for me:) You'd be horrified to see my 'workshop' which consists of an ancient Black and Decker workmate holding plank with a vice bolted to it. Most of my tools are on the floor so I know where they are;)
The bushes pressed in easily using the vice and a suitably sized socket was used to push one in further for the sealing ring to sit.

41fa30c8-22ce-43e8-bd12-188475a80292.jpg

Founder of the Non-Facebook Club
 
That just goes to show its not what you have got but what you can do with it:I,
You are obviously a very clever engineer[^].
I need to tackle that job soon and will try your approach, Thanks


quote:
Originally posted by Panky

I haven't got a press:I a big vice and a 2lb hammer usually does the job for me:) You'd be horrified to see my 'workshop' which consists of an ancient Black and Decker workmate holding plank with a vice bolted to it. Most of my tools are on the floor so I know where they are;)
The bushes pressed in easily using the vice and a suitably sized socket was used to push one in further for the sealing ring to sit.

41fa30c8-22ce-43e8-bd12-188475a80292.jpg

Founder of the Non-Facebook Club



commer+018.jpg


Rain, hail or shine a Commer adventure awaits,,
Mount up!.

www.commervanoztour.blogspot.com
 
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