It's not the easiest to get them to fit flush to be honest. You have to chop them about a bit as obviously you cant weld them. What i mean is...Other panels have to be glued too as oposed to previously being spot welded together, difficult to explain really. These panels have their pro's and con's for sure, but i think i would prefer welding them in? I will see what they look like when they all go on. One thing with them though is that they are bloody strong and well made with nice and thick Fibre glass..Mr Maltas does'nt buy cheap they're as strong as Metal any day!
I've seen the job Bernie did on Gladys and it's well worth the effort[8D] You also get the bonus of not getting weld spatter down your ear when you fit them:I
Another bonus is if the top section of the join is all good and rust free they are easier to prep for paint, as when you put a steel panel in the full length of the van you get heat distortion up the quarter panel and very hard work to get it sraight after filling and sanding
Ive just carried out this repair on my van for the long awaited paint job that I keep putting back
Are you using tiger seal? Its the best product for thr job.Put your self a bead of it on the join seam when its all fixed in place.
A commer with boost will be appering on a screen near you soon!
Thanks mate, i will get me sen a tube of that any advice on making the front inner Cills is most welcome HAHAHAHA, i reckon it would pass the M.O.T but i'm not over happy with them really. Funny and awkward shape to make I think a phone call to our Woolfy is needed!
You can do them in two pieces but you will need a sheet metal folder to do them. There £70 quid a side off the wolfmiester but you can buy a sheet metal folder for £52 off the bay that should do the job if your feeling brave
http://cgi.ebay.co.uk/SEALEY-DF760-Sheet-Metal-Folder-Bench-Mounting-NEW-/250771468428?pt=UK_Hand_Tools_Equipment&hash=item3a6324f08c
You might get that good at making them you could be wolfys main supplier lol
A commer with boost will be appering on a screen near you soon!
Thankyou guys..I brought a Clarke one from Machine Mart but it's the measurements i'm stuck on really? Maybe if i take the old ones off would help? Silly me.......And i doubt i will be good enough at anything by the time i'm finished with the van let alone supplying panels HAHAHAHAHAHAHA!
There's not enough left of the old one for me to get a feel for the look of it... anybody have any pics of one or some dimensions??? I'm stuck in a dirty puddle otherwise[xx(]
These are the best pics I could find of the two sections going on.
First is the inner section
Then the outer step
[/IMG]
The two join together along the bottom turned-in edge until the outer step scoops down to join the front panel. You can just see the position of the inner step through the check-strap hole in the outer one.
Thanks Panky, how warming to know that somebody else is doing this exact repair HAHAHAHAHA! And why wouldn't our Woolfy drop in and give me the measurements the git HAHA! Looks a bummer of a job to be honest, even with my metal folder
Been across to 'the barn' today with Jon (fonty's dad) to pick up the latest masterpiece that is tim's fuel tanks.....mighty impressive work as per usual I must add;-) great to spend another day at the Commer clinic. Good company and great hosts add to another good day;-) another positive step closer to PIA getting herself an m.o.t thanks for the hospitality guys and rest assured you will be repaid handsomely with muchus cake-age.....we have a lot going on at the moment with moving house so never had bec's cake kitchen primed for her usual delights but its all documented haha.....will put pics up of said fuel tank fitted soon...anyone wanting one better get an order in as these are a hot ticket;-)