Don't know why brass nuts, perhaps they don't seize so much with only one surface to rust. I got new 1" nuts as that is what came off. As to why 1" I haven't a clue. Picked up the refaced manifold this morning, looks good, I am hoping this will do the trick and no more problems with it blowing. They even fitted new studs for the exhaust connection as they thought the originals looked suspect.
Keep up the good work. Malcolm.