OKU Spotted!

Great pics of your van Paul.
Love the interior and also the photo of the "dog port hole surround" puts a new definition on a headlight surround :). Any more photos you take, don't hesitate to post them on the website.

Thanks for the nice comments on our vans too, the older one will be getting resprayed back to the original colour as can be seen in the interior photos. The bus has some work to be done around it inside and out before it will be finished/restored & re-registered.
 
Welcome along guys :) great to see the van in capable hands [8D]

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"You,re only supposed to blow the bloody SLIDING doors off"
 
Evening all,

I hope the Coventry meet went well and you dodged the terrible weather we had here in Norfolk!

Here are some more photos. (Thanks to Panky for enlarging them, you might have to help again please!)

1stMar094.jpg

Once the cab was cleaned back to bare metal in the suitable places we treated the panels with a rust inhibitor.
DSCN2726.jpg

Once the Rust inhibitor was dry it was dry rubbed down gently, blown off, wiped with a damp cloth and under coated with a zinc primer ready for painting, The rear end was just flatted back once some repairs were made.
DSCN2739.jpg

Erica did most of the painting and here she is putting the coach paint on. It was a bugger of a job and at one point Erica reacted badly to the paint!! However once recovered we both set to and finished it off
DSCN2749.jpg

All the painting done and the front end flatted and polished up enough to start putting the shiny bits back on.
DSCN3302compressed.jpg
DSCN3300.jpg

So this is how she looked after we had built here back up. I must say that although knackered we were well chuffed with the results. We had worked solidly from February and got her painted and rebuilt for an outing on 20th April!! (no interior and it ran realy badly!)

I spent a lot of time on the mechanicals, All the breaks lines were changed, the handbrake cable needed re-routing, the gear box had a new seal fitted (still leaking!!!)

All the steering links were stripped off and the grease ways cleaned out as the grease had hardened in them.

The engine tune was all over the place and the carburettor fitted some time in '98 was an after market Weber 34ICEV, fine for Land Rovers and Skodas but totally wrong for a 1600 Rootes engine.

I had to machine out the inlet manifold from 32mm to 34mm on the carb flange and drill out idle jet as it was way too lean. The butterfly was not central and the progression jets still aren't right.

The dizzy was rebuilt as the bob weights were flapping around the timing plate earth wire was loose on its rivet causing an intermittent misfire! (that was job to find!)

Next problem was a warped manifold that required me jury rigging a belt sander and a workmate, repeated planing eventually got the flanges flat!!

Whilst I was doing this Erica rebuilt the interior to how she wanted it. Every bit was removed and either replaced or renovated and then finished with a durable paint. We wanted a fridge putting in, running water, plus a larger cupboard to put the chemical toilet in.
Erica did all the upholstery on our 1930's Singer (her modern one got wrecked by the tough fabric!!)
DSCN3297.jpg

I in the mean time set to with the wiring (interior and main vehicle), plumbing and rebuilt the dash with some new/old gauges (Temperature gauge and Ammeter)
DSCN3295.jpg
DSCN3292.jpg

This is how the interior looks now.

I'll leave it there for now, but there are some more stories and photos, if you guys are interest.

Cheers,

Paul
 
Hi guys you are doing a fantastic job[8D] Yes please keep the pics and commentary coming. When you post pics open the picture in photobucket up before you copy the image code, if you copy it from the gallery view then you get a thumbnail:I

th_P8030045.jpg

And relax
 
Evening all,

I hope the Coventry meet went well and you dodged the terrible weather we had here in Norfolk!

Here are some more photos. (Thanks to Panky for enlarging them, you might have to help again please!)

1stMar094.jpg

Once the cab was cleaned back to bare metal in the suitable places we treated the panels with a rust inhibitor.
DSCN2726.jpg

Once the Rust inhibitor was dry it was dry rubbed down gently, blown off, wiped with a damp cloth and under coated with a zinc primer ready for painting, The rear end was just flatted back once some repairs were made.
DSCN2739.jpg

Erica did most of the painting and here she is putting the coach paint on. It was a bugger of a job and at one point Erica reacted badly to the paint!! However once recovered we both set to and finished it off
DSCN2749.jpg

All the painting done and the front end flatted and polished up enough to start putting the shiny bits back on.
DSCN3302compressed.jpg
DSCN3300.jpg

So this is how she looked after we had built here back up. I must say that although knackered we were well chuffed with the results. We had worked solidly from February and got her painted and rebuilt for an outing on 20th April!! (no interior and it ran realy badly!)

I spent a lot of time on the mechanicals, All the breaks lines were changed, the handbrake cable needed re-routing, the gear box had a new seal fitted (still leaking!!!)

All the steering links were stripped off and the grease ways cleaned out as the grease had hardened in them.

The engine tune was all over the place and the carburettor fitted some time in '98 was an after market Weber 34ICEV, fine for Land Rovers and Skodas but totally wrong for a 1600 Rootes engine.

I had to machine out the inlet manifold from 32mm to 34mm on the carb flange and drill out idle jet as it was way too lean. The butterfly was not central and the progression jets still aren't right.

The dizzy was rebuilt as the bob weights were flapping around the timing plate earth wire was loose on its rivet causing an intermittent misfire! (that was job to find!)

Next problem was a warped manifold that required me jury rigging a belt sander and a workmate, repeated planing eventually got the flanges flat!!

Whilst I was doing this Erica rebuilt the interior to how she wanted it. Every bit was removed and either replaced or renovated and then finished with a durable paint. We wanted a fridge putting in, running water, plus a larger cupboard to put the chemical toilet in.
Erica did all the upholstery on our 1930's Singer (her modern one got wrecked by the tough fabric!!)
DSCN3297.jpg

I in the mean time set to with the wiring (interior and main vehicle), plumbing and rebuilt the dash with some new/old gauges (Temperature gauge and Ammeter)
DSCN3295.jpg
DSCN3292.jpg

This is how the interior looks now.

I'll leave it there for now, but there are some more stories and photos, if you guys are interest.

Cheers,

Paul
WOW BEUTIFUL , I Love the colour and the red on the interior look amazing ,, well done , just realised this was 0ver 10yrs old , STill beutiful
 
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What a pleasant suprise to spot OKU on the way to work this morning! Angie did say she had spotted a Commer around town before but at last ive managed to see it with my own eyes. I looked back with search button and it was owned by someone off here at one time.
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Percy-1975 Highwayman...http://66.129.69.181/forum/topic.asp?TOPIC_ID=2147
Pictures a bit spoilt with writing across it
 
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