Aaaaaaaarrrrrggggghhhhhh!!!!!!!

I think I may have sorted it! After checking virtually every wire and connection and finding nothing amiss, I checked the feeds to the fuel pump relay and found one dead. I bypassed the relay and the pump worked, but the engine still didn't fire. I realised that the pump does not prime when the ignition is turned on, but only when the engine is cranking. I turned my attention to the ignition relay and found that the control wire was only providing 0.5 volts instead of 12volts. This pointed to a problem with the ECU which I had already had professionally tested. However, with nothing to lose, I ran a hairdryer by it for about 5 minutes (it sits behind the centre console). I left it a moment, then cranked the engine and it fired up and ran sweetly. I tried again the following morning and nothing, so I tried the hairdryer trick again and it ran.

My solution: I took the ECU out and put it in the airing cupboard for a couple of hours, then placed it in a plastic bag with two sachets of silica gel. I put it back in its cradle, still in the plastic bag, plugged in the two connectors and sealed the bag and tried the engine to check it was still running. I tried it this morning after sitting overnight and the car started immediately. I tried again this evening after a very wet day and again it started.

I think I need to replace the ECU, but this fix seems to be working. Trouble is finding one. This car uses a GM ECU, which was unique to the 1.6 Punto and was always a bit of a rarity. To add to the rarity, it is a very early model which pre-dates the built-in immobiliser.
 
Well done that man:D Your fix will be sweeping the Fiat forums and the other Punto cabrio owner can benefit from you work;)
 
I've just read your entire thread, Chris. A very interesting read ! As you may know, I bought a replacement for our old '96 Cinquecento Sporting (which was broken into and immobiliser system destroyed) a couple of years back - from Hannover (Germany). A very interesting project in itself :)

The "replacement" Cinquecento has always had some similar bad habits to your Punto. Last summer it just decided not to start at all, this after a year and a half of infrequent mishaps.

It's now resting at a colleague's workshop after he collected it late last year, but has not been started on yet. So it was interesting to read all this, as I think it would be a good idea to follow in your tracks on this one.

Many thanks for posting this, and also for Jon providing all this input. :D

Let's hope we can get to the bottom of the problems too, even if the cars are a bit different with the Cinq having immobiliser and twin coil packs (both changed, by the way ;) )
 
Back
Top